I even did a few jobs on the Falco this weekend.

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D-Rider
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I even did a few jobs on the Falco this weekend.

#1 Post by D-Rider » Sun May 19, 2013 10:19 pm

With the MOT looming and with a couple of wangled gaps between other jobs I got round to a couple of jobs on the Falco this weekend.

I'd noticed the gearchange wasn't quite as crisp as usual so yesterday I had the linkage apart for a clean and re-grease of the rose joints and a clean up and lube of the lever pivot on the footpeg. All needed doing so hopefully I'll notice the difference tomorrow on the way to work.

The other morning it did its run on one cylinder trick when starting up (not surprised as I'd just started it when cold the night before to put it in the garage - always makes it a bit more iffy to start the next day). That coupled with the non starting issue a few months back and I thought I'd better have a look at the plugs.
So up with the tank and then off with the upper auxiliary oil tank (sometimes referred to as the air-box) to get at the plugs.
Of course the upper auxiliary oil tank contained more oil than I would like it to and it looks as though when resting some makes its way into the TBs. The air filter was also lubricated with as much engine oil as K&N filter oil.

It was no great surprise then that the plugs came out looking extremely black (.... and this is a case that proves that black certainly does NOT make it faster).
So cleaned the plugs and then found all the gaps needed closing up a bit (always a bit nerve-wracking when adjusting iridium plugs with very fine centre electrodes).
Put the plugs back in but then didn't really have time to properly clean my K&N filter .... but leaving it as it was would soon foul the plugs again.

I remembered that I had an old carbon plate that could replace the upper auxiliary oil tank and that had a filter that mounts over the velocity stacks - so decided I'd give that a whirl.

Image

Hopefully will be an even happier Falco tomorrow for having had a bit of basic maintenance.
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#2 Post by Aladinsaneuk » Mon May 20, 2013 6:13 am

Careful

You will be taking the baffles out next


Let's face it, you wouldn't go to a nurse to get good advice on a problem with a Falco - you'd choose an Engineer or a mechanic...


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#3 Post by D-Rider » Mon May 20, 2013 8:23 am

Aladinsaneuk wrote:Careful

You will be taking the baffles out next
The baffle (singular) has only just gone back in after about 6 months of being out.
“Scientists investigate that which already is. Engineers create that which has never been.”
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#4 Post by flatlander » Mon May 20, 2013 8:24 am

careful you'll be suggesting irresponsibility next :smt002
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#5 Post by Kwackerz » Mon May 20, 2013 10:37 am

I look forward to the verdict when he gets back today..
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#6 Post by D-Rider » Mon May 20, 2013 11:10 am

Ride to work:
  • Starting was far more eager
    Pulling at very low revs was much stronger
    Not sure how much due to Renegade and how much due to clean & gapped plugs and not breathing through an air filter that needs engine oil washed out of it.
    One thing I have noticed when I opened it up is the real reason that Pete recommends ear plugs - crikey its loud!

    Nice gearchange restored too
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#7 Post by D-Rider » Sun Jun 02, 2013 9:44 pm

Did a bit more work today.

Pulled the wheels out to check the brake pads (need some new rear pads).

While I was at it I found my Scottoiler has suffered some damage - the pivot that the dual injector mounts on had snapped off.
Repaired by turning the mounting upside down and providing a bolt to act as a replacement pivot - better than new.
:smt003

Of course while the wheels were out I decided that perhaps summer is arriving so the stickier rubber and carbon rims went in.
Now I'll have to learn how to ride the thing again - I remember last time I swapped them the change was dramatic.
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#8 Post by MartDude » Sun Jun 02, 2013 10:11 pm

D-Rider wrote: Now I'll have to learn how to ride the thing again
Search function? :smt002
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#9 Post by fatboy » Mon Jun 03, 2013 6:44 pm

Ive heard of this 'search function', what does it do? Does it make you go faster ?
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#10 Post by D-Rider » Mon Jun 03, 2013 7:15 pm

D-Rider wrote: Of course while the wheels were out I decided that perhaps summer is arriving so the stickier rubber and carbon rims went in.
Now I'll have to learn how to ride the thing again - I remember last time I swapped them the change was dramatic.
Didn't need to re-learn it - yes it responds quicker but didn't seem quite so mad as last time I changed the rims - probably because this time I had scrubbed-in tyres
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#11 Post by D-Rider » Sun Jun 30, 2013 9:10 pm

Did a few more jobs on the Falco this weekend.

Tried to adjust the CO with the Gunson Gastester I obtained.
Fekkin useless thing that is !
Anyway balanced the TBs with the Carbtune manometers and did a few other bits and bobs.

Came to put it away. Started it up and left it running for a bit. Thought "what's that strange feint smell?" After a bit of looking round I noticed a significant dripping from the bellypan - yep a coolant leak - and I've not even touched the cooling circuit.

Think it might be coming from that 3-way manifold thingy - but it's hard to see in there and I'd run out of time to investigate.
:smt013 Falco off the road until I can find the time to sort it. :smt013

Just a tad annoyed!
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#12 Post by Aladinsaneuk » Sun Jun 30, 2013 9:35 pm

I'd run out of time to investigate.
perhaps the search facility could help??


Let's face it, you wouldn't go to a nurse to get good advice on a problem with a Falco - you'd choose an Engineer or a mechanic...


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#13 Post by D-Rider » Sun Jun 30, 2013 11:50 pm

Can it find time?
“Scientists investigate that which already is. Engineers create that which has never been.”
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#14 Post by D-Rider » Mon Jul 01, 2013 10:02 pm

Well the bike had it's little joke and then got on with life.

Had a look at it tonight and not a drop was coming out. I certainly didn't imagine it yesterday as there was coolant residue today in the area that it seemed to be coming from.

Gave it a pretty thorough check over. I did find a jubilee clip (on the 3-way manifold) that wasn't as tight as it might have been and nipped it up, topped up the coolant and hopefully we're good to go.

Oh don't you just love a bike with a sense of humour :smt003
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#15 Post by Aladinsaneuk » Mon Jul 01, 2013 10:21 pm

yes, but i did divorce her


Let's face it, you wouldn't go to a nurse to get good advice on a problem with a Falco - you'd choose an Engineer or a mechanic...


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