The top box setup was completed earlier. I won't be testing the side bag system on the road until the weather improves... hopefully by this weekend.
The system seems quite solid, and can be attached or removed in less than 5 minutes.
The side rack's are fabricated from 7/8"OD X .058" wall aluminum tubing ( 6063-T832 ). The tubes were shaped at both ends with an electricians
tube bender and bolted to the grab handles and the pillion foot peg openings ( rear foot pegs removed).
The plastic side adapter plates are made from 1/2" High Density Polyethylene (HDPE). SW-Motech accessory "Givi" connectors are used .
The side plates attach to the aluminum racks with three bolts per side , an aluminum strap at the top box plate, plus an additional 1/2" aluminum
tube between the two adapter plates .
All that remains is to paint the side plates ( Krylon Fusion - Black) and cover the aluminum top strap with black 10oz PVC to protect the pillion. No drilling
of OEM parts is required. Givi E360 and E460 bags are shown. I plan to also use smaller E 21 side bags.
The materials used ( aluminum / HDPE ) are the same as those I use in folding kayak construction... http://www.yostwerks.com/ ( Kayak Builders Manuals)
Regards, Tom
Aluminum side racks and HDPE adapter plates with "Givi" ( by SW-Motech) connectors

Givi side cases

Top and side cases

Rear view... E360 / E460 bags. One E360 and two smaller E21's are on order.
