Newbie Chain and Sprocket fitting advice
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Newbie Chain and Sprocket fitting advice
Fairly new to all this
Passed my test just under 2 yrs ago and this is only my 2nd big bike after an '83 Honda VF750 FD
Had my 2005, and as far as I can tell, pretty standard Falco for just under a year and it now needs new chain and sprockets
After trawling forums and such I now find myself in possession of Renthal 16/43 cogs and a DID chain but I'm no mechanic and was after any advice/torque settings etc that can be had before I undertake this
I do have a biker friend assisting me in this, though he has no experience with Italian bikes
thanks
The Tintin looking fellow
Passed my test just under 2 yrs ago and this is only my 2nd big bike after an '83 Honda VF750 FD
Had my 2005, and as far as I can tell, pretty standard Falco for just under a year and it now needs new chain and sprockets
After trawling forums and such I now find myself in possession of Renthal 16/43 cogs and a DID chain but I'm no mechanic and was after any advice/torque settings etc that can be had before I undertake this
I do have a biker friend assisting me in this, though he has no experience with Italian bikes
thanks
The Tintin looking fellow
- Falco Frank
- SuperSport Racer
- Posts: 429
- Joined: Fri Oct 23, 2009 8:48 am
- Location: Hartlepool, UK
I always used to count links until I was asked 'Why'...
Best advice then followed, put the chain ON the new sprockets, move the wheel all the way forwards (but watch for the sprocket carrier nuts hitting the arm welds) and actually SEE how much chain you really need.
Old adage No2: "Measure twice, cut once".
Others, slacken off the sprocket carrier nuts by putting the rear brake on and getting to as many nuts as you can before rotating the wheel to get the others.
Pull your rears pads and check em while busy in the area
Falco workshop manual and lots of loveliness is still available here:
http://www.martinpoll.dk/div_april.htm
Best advice then followed, put the chain ON the new sprockets, move the wheel all the way forwards (but watch for the sprocket carrier nuts hitting the arm welds) and actually SEE how much chain you really need.
Old adage No2: "Measure twice, cut once".
Others, slacken off the sprocket carrier nuts by putting the rear brake on and getting to as many nuts as you can before rotating the wheel to get the others.
Pull your rears pads and check em while busy in the area

Falco workshop manual and lots of loveliness is still available here:
http://www.martinpoll.dk/div_april.htm
01 Hyper Falco / 93 - 900ss Ducati (944cc)
My Ducati Alter-ego = Iconic944ss
My Ducati Alter-ego = Iconic944ss
- Falco Frank
- SuperSport Racer
- Posts: 429
- Joined: Fri Oct 23, 2009 8:48 am
- Location: Hartlepool, UK
Hi and welcome,
If you bought a chain and sprocket set then the chain should be right.
Before you dismantle anything,remove front sprocket cover and loosen the retaining nut with the bike in 1st and a foot on rear brake.
With rear adjusters slackened off,chain will easily lift off rear cog, no need to remove swing arm !
While its in bits clean up chain adjusters and apply copper grease/anti seize to threads
Just make sure whoever rivets the 'soft'link in knows what they are doing,then ENJOY
ps rear sprocket lifts off wheel, is bolted to sleeves that fit into cush drive in r wheel, lift off, push back in, simples
If you bought a chain and sprocket set then the chain should be right.
Before you dismantle anything,remove front sprocket cover and loosen the retaining nut with the bike in 1st and a foot on rear brake.
With rear adjusters slackened off,chain will easily lift off rear cog, no need to remove swing arm !
While its in bits clean up chain adjusters and apply copper grease/anti seize to threads
Just make sure whoever rivets the 'soft'link in knows what they are doing,then ENJOY

ps rear sprocket lifts off wheel, is bolted to sleeves that fit into cush drive in r wheel, lift off, push back in, simples

Cleverly disguised as an adult !
- blinkey501
- World Champion
- Posts: 3495
- Joined: Sun May 29, 2011 6:28 pm
- Location: near doncaster
Nice to see you made ittintin wrote:Thanks for the welcome =)
And thanks for the info
Nice to see a dedicated and regularly used Falco forum
I had seen mention in other places that the swingarm needed to be removed but wasn't sure if this was really the case just to fit a chain
Thoroughly enjoying the Falco Experience

The swingarm does not need to removed, but when joining the chain using the link. The link must be fitted correctly.
If you fit the link incorrectly you can snap the chain and in some cases lock the back wheel.
If you are not that mechanically minded, I would advise you have the chain fitted by a bike shop. Your life may depend on it.

Tolerance will be our undoing.
Hi and welcome.
Ignore all this nonsense being talked about soft links and joining the chain. With a standard Falco swinging arm there is no problem in fitting an endless chain - it doesn't need cutting and re-joining (assuming you have got one of the right length)
If you fit Mille swinging arm you do need to cut it to pass through the swinging arm
Ignore all this nonsense being talked about soft links and joining the chain. With a standard Falco swinging arm there is no problem in fitting an endless chain - it doesn't need cutting and re-joining (assuming you have got one of the right length)
If you fit Mille swinging arm you do need to cut it to pass through the swinging arm
“Scientists investigate that which already is. Engineers create that which has never been.”
-- Albert Einstein
-- Albert Einstein
- slickliner6
- SuperSport Racer
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- Joined: Fri Feb 10, 2012 1:26 pm
- Location: GT Yarmouth
+1,,,,,, it doesnt cost that much in relation to youre health !!!!blinkey501 wrote:If you are not that mechanically minded, I would advise you have the chain fitted by a bike shop. Your life may depend on it.tintin wrote:Thanks for the welcome =)
And thanks for the info
Nice to see a dedicated and regularly used Falco forum
I had seen mention in other places that the swingarm needed to be removed but wasn't sure if this was really the case just to fit a chain
Thoroughly enjoying the Falco Experience
A day without a laugh is a day wasted.
we were so poor when i was growing up.Dad said "its a good job i was born a boy,at least id have something to play with"
we were so poor when i was growing up.Dad said "its a good job i was born a boy,at least id have something to play with"

Thanks for all your prompt responses - very informative
Next stop, unwrap those shiny tools and see how I get on
Then see about some other pertinent mods - still living with lovely original, 'will-I-fall-over, won't-I-fall-over' sidestand and iffy starting even on new battery
But what do I know
New to all this biking malarkey so this is all normal isn't it? ;)
cheers
That Tintin looking bloke
Next stop, unwrap those shiny tools and see how I get on
Then see about some other pertinent mods - still living with lovely original, 'will-I-fall-over, won't-I-fall-over' sidestand and iffy starting even on new battery
But what do I know
New to all this biking malarkey so this is all normal isn't it? ;)
cheers
That Tintin looking bloke
Welcome to the fold. Might I say a very good choice of bike! I am sure you will sort the sidestand sooner rather than later (unless you want an expensive repair bill) and an optimate is a must for these beasts, even with a new battery, as they require a really big hit to crank over properly. Enjoy.
Old age pensioners, hah, should be shot at birth!!!.
05 Bronze 'n Black. Nice!
05 Bronze 'n Black. Nice!
- slickliner6
- SuperSport Racer
- Posts: 548
- Joined: Fri Feb 10, 2012 1:26 pm
- Location: GT Yarmouth
Yep its normal for falco's anyway.lmaotintin wrote:Thanks for all your prompt responses - very informative
Next stop, unwrap those shiny tools and see how I get on
Then see about some other pertinent mods - still living with lovely original, 'will-I-fall-over, won't-I-fall-over' sidestand and iffy starting even on new battery
But what do I know
New to all this biking malarkey so this is all normal isn't it? ;)
cheers
That Tintin looking bloke
A day without a laugh is a day wasted.
we were so poor when i was growing up.Dad said "its a good job i was born a boy,at least id have something to play with"
we were so poor when i was growing up.Dad said "its a good job i was born a boy,at least id have something to play with"

- Falco Frank
- SuperSport Racer
- Posts: 429
- Joined: Fri Oct 23, 2009 8:48 am
- Location: Hartlepool, UK
A dremel is a damn handy tool to have in a workshop, for cutting a knackered chain off.
But as has been said, fitting a new chain takes patience and normally a special chain tool.
However, I have heard of links being refitted with pin-punches and nails - wont ever happen on my bikes!
But as has been said, fitting a new chain takes patience and normally a special chain tool.
However, I have heard of links being refitted with pin-punches and nails - wont ever happen on my bikes!
01 Hyper Falco / 93 - 900ss Ducati (944cc)
My Ducati Alter-ego = Iconic944ss
My Ducati Alter-ego = Iconic944ss
True, but you'd need to remove the swingarm for that, which is more labour-intensive than rivetting a link.D-Rider wrote:Hi and welcome.
Ignore all this nonsense being talked about soft links and joining the chain. With a standard Falco swinging arm there is no problem in fitting an endless chain - it doesn't need cutting and re-joining (assuming you have got one of the right length)
If you fit Mille swinging arm you do need to cut it to pass through the swinging arm
However, great time to lube those bearings...
Ah yes - good point - the frame gets in the way LOLwannesd wrote:True, but you'd need to remove the swingarm for that, which is more labour-intensive than rivetting a link.D-Rider wrote:Hi and welcome.
Ignore all this nonsense being talked about soft links and joining the chain. With a standard Falco swinging arm there is no problem in fitting an endless chain - it doesn't need cutting and re-joining (assuming you have got one of the right length)
If you fit Mille swinging arm you do need to cut it to pass through the swinging arm
However, great time to lube those bearings...
“Scientists investigate that which already is. Engineers create that which has never been.”
-- Albert Einstein
-- Albert Einstein