Another airbox mod (Maybe)
Posted: Tue Nov 29, 2011 7:23 pm
So looked & searched etc.etc. & seen the various evo/renegade discussions, but although many have done both, there seemed to be some reluctance to depend on either the total sealing capabilities of one type or the air flow charictaristics / warm air with socks/filters over the inlets.
Not sure if this type of mod has been done before but this is what I have done.
So, looked and have sorted a larger sealed airbox (approx 10%-12% increase) maybe not the biggest volume increase, but gives the security of being sealed so no dirt enters, retains the open aspect around the inlets, so no issues with socks/filters directly over to disturb the airflow & you can still utilise the 'probable' ram-air effect of the standard set-up.
Will try to post pics, but hopefully should be able to follow this:
Go get a spare lower half of a spare airbox.
Lay it face (flat) side down on the workbench, use a spacer and mark a line about 12-15mm high all the way around (I left the foam under the tank, but if you remove this may make abit more room for the 15mm)
Make sure your line is level & use small hacksaw to cut along the line, file to make smoonth & level.
You should now have a 15mm tall 'ring' made from the top of the lower half of the spare airbox.
Knock out the threaded brass inserts which you usually screw the lid onto.
Take some self adhesive 12mm wide draft excluder & stick this to the lower cut edge to create a gasket on the bottom of the cut ring/spacer.
Now place this spacer into position on top of your existing bottom half of the airbox on the bike.
Take the top of the airbox & place into position onto the spacer.
SO at this point you are looking at a std. airbox with a spacer about 15mm in between, giving you the increase in volume of the box overall.
The rest is basically the same as the tank version, foam onto a standard filter to take-up the gap & use longer bolts to join it all together.
Tank now sits about 10mm higher, but with new bolts, it still all fits just below the top yoke.
Hope you can follow this, will try with pics but I think you should get the idea.
Not run it on the road yet, but can't see any reason why it should not work in principle.
Heres hopin.
O.G.
Not sure if this type of mod has been done before but this is what I have done.
So, looked and have sorted a larger sealed airbox (approx 10%-12% increase) maybe not the biggest volume increase, but gives the security of being sealed so no dirt enters, retains the open aspect around the inlets, so no issues with socks/filters directly over to disturb the airflow & you can still utilise the 'probable' ram-air effect of the standard set-up.
Will try to post pics, but hopefully should be able to follow this:
Go get a spare lower half of a spare airbox.
Lay it face (flat) side down on the workbench, use a spacer and mark a line about 12-15mm high all the way around (I left the foam under the tank, but if you remove this may make abit more room for the 15mm)
Make sure your line is level & use small hacksaw to cut along the line, file to make smoonth & level.
You should now have a 15mm tall 'ring' made from the top of the lower half of the spare airbox.
Knock out the threaded brass inserts which you usually screw the lid onto.
Take some self adhesive 12mm wide draft excluder & stick this to the lower cut edge to create a gasket on the bottom of the cut ring/spacer.
Now place this spacer into position on top of your existing bottom half of the airbox on the bike.
Take the top of the airbox & place into position onto the spacer.
SO at this point you are looking at a std. airbox with a spacer about 15mm in between, giving you the increase in volume of the box overall.
The rest is basically the same as the tank version, foam onto a standard filter to take-up the gap & use longer bolts to join it all together.
Tank now sits about 10mm higher, but with new bolts, it still all fits just below the top yoke.
Hope you can follow this, will try with pics but I think you should get the idea.
Not run it on the road yet, but can't see any reason why it should not work in principle.
Heres hopin.
O.G.