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A work in progress part 2

Posted: Mon Oct 12, 2009 12:27 pm
by Falcopops
A quick recap for those of you too lazy to read part 1. I'm trying to get some LED indicators inside the O/E mirrors on the Falco. In part 1 I was able to get the glass out, drill a hole for a wire and get the LED's in place.

So here's how I get the wire through the mirror mounting arrangement.

A couple of shots of the thing mounted onthe subframe without any fairing, but that will make no difference.
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And here's a couple on the bench for a clearer look.
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Nyloc nut washer and spring removed. Careful placing of the spring helps to give a bit more clearance to the wire.
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Plastic spacer removed
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And here is the bottom of the stalk with the ally cap modified
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The before and after modification parts, right and left respectively. You can clearly see the slot in the domed spacer and the slot in the ally cup.
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Hopefully you will see that I've reamed out the lip in the domed mounting block to get a bit more clearance through the innards. Again the left is the modified piece.
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I got this wire at a local electrical store 3mm coax stuff fits nicely through the hole in the stalk and is flexible. I can articulate the mirrors a lot more than I thought I would be able to do, although I don't think the wire would last too long with a lot of large movements.
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So the next thrilling installment is when my new 12v LED's arrive and how the hell I seal the whole lot against the wet!